Panduit Terminal Connector – Vibration‑Resistant Male Tab Disconnect

The Panduit Terminal Connector is engineered for rugged reliability in automotive, industrial, and control-harness environments. This vibration‑resistant male tab disconnect is crafted from brass and finished with a nickel plating to resist corrosion and wear. It is fully insulated within a red nylon standard housing, delivering a secure and safe termination while protecting conductors from short circuits and environmental exposure. Its expanded wire entry area simplifies wire preparation and termination, making it a practical choice for tight wiring harnesses where space and ease of assembly matter. With a precise tab size of 0.250 x 0.032 inches (6.3 x 0.8 mm) and a wire range of 22-18 AWG (0.5-1.0 mm²), this connector pairs with common female disconnects to form robust electrical connections that withstand vibration, temperature cycling, and repeated mating cycles. At a compact 0.97 inches (24.6 mm) in length, it fits neatly into harnesses and junctions without compromising performance or safety.

• Vibration‑resistant design and durable materials: The disconnect features a vibration‑resistant brass construction with nickel plating, offering excellent mechanical strength and corrosion resistance. This combination minimizes loosening and contact resistance in environments subject to vibration, shocks, and thermal cycling, helping to maintain a stable electrical connection over the life of the assembly.
• Fully insulated red nylon housing with expanded wire entry: The red nylon housing provides complete insulation for safe handling and operation, while the expanded entry area accommodates easier wire insertion and strain relief. This design reduces the risk of exposed conductors and simplifies field installation, even in harnesses with limited access.
• Precise tab dimensions for universal compatibility: The tab measures 0.250 x 0.032 inches (6.3 x 0.8 mm), a standard size that matches many common female quick‑disconnect terminals. This precise geometry ensures reliable mating, consistent electrical contact, and straightforward replacement in existing systems.
• Wide wire compatibility for versatile use: Supported wire gauges range from 22 to 18 AWG (0.5–1.0 mm²), enabling use across a broad spectrum of low‑voltage and control circuits. This versatility makes the connector suitable for automotive sensors, control panels, and general electrical harnesses where compact, reliable terminations are required.
• Compact length for space‑constrained applications: At 0.97 inches (24.6 mm) in length, the connector offers a compact footprint that fits into tight spaces within harnesses and panel environments. The compact size helps reduce harness cross‑section while still delivering robust connectivity and dependable electrical performance.

Technical Details of Panduit Terminal Connector

• Tab size: 0.250 x 0.032 inches (6.3 x 0.8 mm)
• Wire range: 22-18 AWG (0.5-1.0 mm²)
• Material: Brass, nickel‑plated
• Housing: Red nylon standard housing, fully insulated
• Length: 0.97 inches (24.6 mm)
• Expanded wire entry area for easier termination

How to Install Panduit Terminal Connector

Installations should be performed with standard electrical safety practices and using appropriate tools for crimp or termination compatible with 22‑18 AWG conductors. The following steps outline a typical process for using this terminal connector in a harness assembly:

• Prepare the conductor by trimming the insulation to expose the conductor length specified for a secure termination, ensuring there are no nicks or frays in the copper.
• Strip and inspect the wire to ensure the exposed conductor meets the recommended length for proper crimping and full engagement with the tab inside the expanded entry area.
• Insert the stripped conductor into the expanded wire entry area until it seats fully and cannot be pulled out without excessive force.
• Terminate the conductor with the appropriate crimping tool designed for 22‑18 AWG conductors, ensuring the crimp compresses the barrel uniformly for a solid, low‑resistance connection.
• Slide the red nylon housing over the termination so the metal tab is fully enclosed and the insulation is seated against the housing to protect the connection and provide strain relief. Finally, mate with a compatible female tab connector to complete the circuit and verify a secure, vibration‑resistant engagement.

Frequently asked questions

Q: What is the tab size?

A: The tab size is 0.250 x 0.032 inches (6.3 x 0.8 mm).

Q: What wires can be terminated with this connector?

A: It supports wires in the range of 22–18 AWG (0.5–1.0 mm²).

Q: What material is used for the connector?

A: The connector is made from brass and nickel‑plated for durability and corrosion resistance.

Q: Is the housing insulated?

A: Yes, it is fully insulated in a red nylon standard housing with an expanded wire entry area for easy termination.

Q: What is the overall length of the connector?

A: The connector length is 0.97 inches (24.6 mm).

Q: Is this connector suitable for vibration‑prone applications?

A: Yes. It is specifically described as vibration‑resistant to maintain secure electrical contact under dynamic conditions.